PRODUCT DEVELOPMENT: Engineered with Manufacturing in Mind
Explore Our Spectrum of Services: Below you'll discover the range of expert services we provide, each tailored to bring your vision to fruition through a seamless transition from design to manufacturing.
BOM Optimization & Management
Utilizing tools like PDM and OpenBOM, POLR streamlines your product development, ensuring cost-effective and efficient transitions from design to production.
PROCESS IMPLEMENTATION FOR MANUFACTURING
​Process Implementation: POLR specializes in integrating lean and agile methodologies into manufacturing workflows, enhancing efficiency, and reducing time-to-market for your products.
​STREAMLINED COMMUNICATION BETWEEN ENGINEERING & PROCUREMENT
Seamless Integration: At POLR, we facilitate fluid communication channels between engineering and procurement teams, ensuring synchronized operations and decision-making.
PCBA DESIGN&
MANUFACTURING
Navigate through the complex journey of PCB Assembly with ease and precision:
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Schematic Design
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System Architecture
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Bill of Materials (BOM)
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Gerber Files Creation
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Assembly Drawings
PCBA PROTOTYPE
​We have successfully achieved a significant cost reduction for PCBA prototypes, reducing the price from $1,500 to an affordable $450 for 5 pieces. This impressive reduction of $1,050 allows you to access high-quality prototypes at a fraction of the previous cost
MANUFACTURED PCBA
For mass production of PCBA, we have lowered the price from $126 to an attractive $56 per unit. With a remarkable cost savings of $70 per unit, you can now benefit from cost-effective manufacturing for larger production quantities.
MECHANICAL DESIGN AND PART MANUFACTURING
POLR provides expert mechanical design and manufacturing, turning ideas into high-quality products with precision and speed.
ALUMINUM METAL PIECE COST REDUCTION
Through our optimization processes, we have achieved a substantial cost reduction for the aluminum metal piece, lowering the price from $35 to just $12, inclusive of an anodizing feature, resulting in a remarkable savings of $23 per piece.
MOLD TOOL REDUCTION COST
Our company has successfully achieved a significant cost reduction for the mold tool, reducing the price from $8,400 to $6,500. This cost optimization allows for substantial savings of $1,900 in the mold tool investment.
Additionally, the per-piece cost after molding has been lowered from $24 to just $12. This reduction results in a remarkable savings of $12 per piece, enhancing the overall cost-effectiveness of your production.
CUSTOM CABLE DESIGN AND MANUFACTURING
POLR crafts bespoke cable solutions tailored to your specifications, ensuring reliability and performance in manufacturing: We offer:
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Cable Drawing 2D
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Cable manufacturing
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Readback Document
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Feedback, etc.
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USB-C CUSTOM CABLE
USB-C Custom Cable Cost Reduction: We have successfully reduced the price of the USB-C custom cable from $18 to $8, providing our clients with a significant cost savings of $10 per cable.​
The total cost savings for 3500 pieces, $10 x 3500 = $35,000.
DESIGNING PROCESS
At POLR, we utilize industry-leading tools like Altium and SolidWorks for cable design drawings, typically completing projects within 2-3 hours of dedicated effort for precision and quality.