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BOM Optimization

We help hardware teams reduce cost and supply-chain risk by optimizing bills of materials for production. Our BOM optimization focuses on component availability, second sourcing, lifecycle risk, and cost-down opportunities—without compromising performance or reliability.

From early prototypes to volume production, POLR reviews and refines BOMs to ensure long-term manufacturability. We work closely with electronics design, manufacturing partners, and suppliers to align part selection with real-world production constraints across global supply chains.

What we do

  • BOM review & analysis (cost structure, availability, lifecycle risk)

  • Component cost-down optimization (alternative parts, value engineering)

  • Second-source & multi-source strategy (risk reduction, supply resilience)

  • Lifecycle & obsolescence management (NRND/EOL risk mitigation)

  • Manufacturer part number (MPN) alignment (clean, production-ready BOMs)

  • Approved vendor list (AVL) creation (qualified suppliers and alternates)

  • Design-to-cost alignment (target pricing vs performance trade-offs)

  • Supply-chain risk assessment (lead times, allocation, regional dependency)

  • BOM cleanup & standardization (duplicates, legacy parts, inconsistencies)

  • Production BOM handover support (factory-ready, scalable BOMs)

Focus: reducing unit cost, improving availability, and ensuring smooth transition from prototype to volume production.

Invoice Calculation Scene
Hand Managing Receipts

Why POLR Engineering

  • Manufacturing-driven BOM decisions: optimization based on real production constraints, not just datasheets

  • Cost & availability focus: balanced cost-down strategies without sacrificing performance or reliability

  • Supply-chain risk reduction: second sourcing, lifecycle checks, and regional diversification

  • Cross-disciplinary alignment: BOM decisions coordinated with electronics, firmware, and mechanical design

  • Production-ready handover: clean, documented BOMs prepared for factory and scaling

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Providing innovative engineering solutions for a sustainable and smart living environment.

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